Optimized Material Movement
The facility layout ensures smooth raw material flow from storage to production, reducing handling time and operational delays.
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Manufacturing Facility Overview
Our production facility is built to support high-precision, efficient production while upholding constant quality requirements. The facility facilitates smooth operations from mold manufacture to the production of final components because to its state-of-the-art gear, sophisticated tooling systems, and efficient workflows.
By maximizing material flow, the plant layout reduces handling time and boosts output. Process coordination is ensured by designated spaces for tool design, machining, mold assembly, injection molding, inspection, and finishing. To preserve dimensional correctness and product dependability, stringent quality control processes are applied at every stage.
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Machine No
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Machine Make
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Clamping Force (Ton)
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Suitable Applications
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|---|---|---|---|
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IMM-01
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Toshiba
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80 Ton
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Small precision components
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IMM-02
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JSW
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120 Ton
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Electrical & consumer parts
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IMM-03
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Haitian
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180 Ton
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Automotive & industrial components
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Tool Room Equipment List
Our tool room is equipped with precision machinery and advanced equipment to support complete mould manufacturing, maintenance, and modification requirements. The setup ensures high accuracy, superior surface finish, and reliable tool performance.
CNC Machining Centers
CNC Milling Machines
EDM (Die Sinking) Machines
Wire Cut EDM
Surface Grinding Machines
Cylindrical Grinding Machines
Radial Drilling Machines
Tool & Cutter Grinders
Polishing & Finishing Tools
Measuring Instruments (CMM, Vernier, Micrometers)
CAD/CAM & Software
Our design and manufacturing processes are supported by advanced CAD/CAM software that enables precise mould development and efficient production planning. These digital tools allow our engineers to create accurate 3D models, simulate mould performance, and generate optimized machining programs before actual manufacturing begins.
Using modern design platforms, we ensure proper component fit, cooling channel optimization, and effective gating systems to enhance product quality and reduce cycle time. CAM programming software is used to generate high-precision tool paths for CNC machining and EDM operations, ensuring accuracy and repeatability.
Simulation and analysis tools help identify potential defects such as warpage, air traps, and shrinkage during the design stage, minimizing trial runs and material waste. This integrated digital workflow improves design accuracy, shortens development cycles, and ensures reliable mould performance in production.
Layout & Production Flow
Dedicated Process Zones
Separate areas for tool room, moulding, assembly, inspection, and finishing enable organized workflow and improved efficiency.
Sequential Production Flow
A streamlined process from mould setup to moulding, quality inspection, and packaging ensures consistent output and minimal bottlenecks.
Quality & Dispatch Integration
Inspection stations and dispatch areas are strategically positioned to ensure quick quality clearance and timely delivery.
Facility Images
Capacity Metrics
High production capacity supported by advanced machinery, multi-shift operations, scalable output, and efficient processes ensuring consistent quality and timely delivery.
Monthly Production Capacity
Total parts produced per month (e.g., 2 million components)
Machine Utilization Capacity
Available machine hours & operational efficiency
Maximum Shot Weight Capability
Largest component weight moulded (e.g., up to 2.5 kg)
Tool Manufacturing Capacity
Moulds developed per month/year
Multi-Cavity Production Output
High-volume production capability per cycle
Scalability Capability
Ability to increase production based on demand